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Project: Stairs

<sigh>

Finally done with these things, including touch up. They were originally carpeted stairs with standard construction tread and combination skirt/stingers. I got tired of the dock lick, paw dirt, and other stuff, so I decided to put in hardwood treads and riser veneers, but then I realized how shitty the original stairs were and that added to more work. I think total I have around $200 to $300 in materials.

So, I:
  1. Demo'd the carpet and did some investigative demo on the existing treads to determine the extent of the framing.
  2. Made oak treads with a 1-1/2" nosing.
  3. Made riser veneers out of lauan ply.
  4. Scribed skirts to cover the gap between the threads and the shitty/cupped stingers.
  5. Made corner mould to cover the top of the lauan.
  6. Resurfaced the newels on a lathe, the rails on a shaper and the sole plates on a 36" belt sander. There's a planing mill an hour from my house that is run by a Mennonite family. They have a great selection of wood species for a good price and excellent machinery. For a small fee, I was able to use their machinery to resurface the newels and rails. I could have resurfaced the sole plate at home, but since they had a big belt sander.....
Here are some pictures....the filename for each pic is the description of the work being done
 

Attachments

  • (1) Demo Work.JPG
    (1) Demo Work.JPG
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  • (2) Demo Work.JPG
    (2) Demo Work.JPG
    310.3 KB · Views: 10
  • (3) Tread Materials Cut.JPG
    (3) Tread Materials Cut.JPG
    292.7 KB · Views: 11
  • (4) Treads Made.JPG
    (4) Treads Made.JPG
    291.7 KB · Views: 10
  • (5) Treads Stained.JPG
    (5) Treads Stained.JPG
    374.3 KB · Views: 10
  • (6) Riser Veneers Cut.JPG
    (6) Riser Veneers Cut.JPG
    263.4 KB · Views: 10
  • (7) Riser Veneers and Treads Installed.JPG
    (7) Riser Veneers and Treads Installed.JPG
    233.2 KB · Views: 10
  • (8) Landing Flooring Cut Stained and Installed.JPG
    (8) Landing Flooring Cut Stained and Installed.JPG
    228.1 KB · Views: 10
  • (9) Tread Gaps.JPG
    (9) Tread Gaps.JPG
    268.6 KB · Views: 10
  • (10) Refinishing.JPG
    (10) Refinishing.JPG
    486.2 KB · Views: 10
more pictures
 

Attachments

  • (11) Refinishing.JPG
    (11) Refinishing.JPG
    345.2 KB · Views: 10
  • (12) Refinishing.JPG
    (12) Refinishing.JPG
    335.1 KB · Views: 11
  • (13) Sribing the Skirts.JPG
    (13) Sribing the Skirts.JPG
    272 KB · Views: 11
  • (14) Skirts Cut.JPG
    (14) Skirts Cut.JPG
    413.3 KB · Views: 10
  • (15) Skirt Test Fit.JPG
    (15) Skirt Test Fit.JPG
    248.7 KB · Views: 10
  • (16) Skirt Trimmed.JPG
    (16) Skirt Trimmed.JPG
    281 KB · Views: 10
  • (17) Skirt Installed.JPG
    (17) Skirt Installed.JPG
    255.1 KB · Views: 10
  • (18) Cap Trimmed to Width.JPG
    (18) Cap Trimmed to Width.JPG
    224.6 KB · Views: 10
  • (19) Skirt Cap Installed.JPG
    (19) Skirt Cap Installed.JPG
    220.1 KB · Views: 10
and finally,
 

Attachments

  • (20) Top Rail.JPG
    (20) Top Rail.JPG
    249.9 KB · Views: 10
  • (21) Top Short Rail.JPG
    (21) Top Short Rail.JPG
    224.2 KB · Views: 10
  • (22) Rebuilding Rail.JPG
    (22) Rebuilding Rail.JPG
    353.9 KB · Views: 10
  • (23) Sloped Rail.JPG
    (23) Sloped Rail.JPG
    261.5 KB · Views: 10
  • (24) More Sloped Rail.JPG
    (24) More Sloped Rail.JPG
    260.4 KB · Views: 11
  • (25) Done.JPG
    (25) Done.JPG
    384.8 KB · Views: 10

CR8Z

Bald fat guy.
-bZ- Member
That's a project!

Sent from my SM-G930V using Tapatalk
 

Billybong

Staff member
Senior Admin
Donator
Man this looks amazing!!!

I bet you felt great seeing the final product.

Looks beautiful!
 

PROACEX1

-bZ- Member
Donator
Wow, very nice creation, looks like they'll last forever, even if my fat ass bumped into em! :D
 

Hawx

You're Never Right!
very nice project...definitely something that will look good and last a long time
 
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